aku shaper and hollow board template maker software

#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE INSTALL#
#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE SKIN#
#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE SOFTWARE#

An additional strut porosity as generated by freeze-drying was found to be in the order of ~20%, and the spacings between the strut pores generated by ice-templating were in the range between 20 µm and 32 µm. A variety of thickeners in combination with different alumina solid loads in the dispersion used for polyurethane foam template coating were studied.

#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE INSTALL#

Install fin boxes.Alumina replica foams were manufactured by the Schwartzwalder sponge replication technique and were provided with an additional strut porosity by a freeze-drying/ice-templating step prior to thermal processing. Step 19 : Install a vent and/or vented leash plug to regulate the air pressure and avoid expanding air from airline travel or hot temperatures busting your board open. Oil finishes are not recommended on hollow boards as water may seep into the chambers and make your board heavier. Step 18 : You can seal the board with epoxy resin, marine varnish or any other wood sealing product. Step 17 : Finish sanding board back to 800 grit and it is ready for sealing. Step 16 : Once glue is set, clean up any bumps and sand joins flush if they are not perfectly aligned. You can also use old bicycle inner tubes to clamp around areas where the nose and tail curves do not allow the clamps to sit. Step 15 : When clamping be careful not to damage the timber as you will now be clamping curved rails. You can score lines in the wood along the join (but away from the deck and bottom) with a screwdriver or chisel which will allow glue to seep in and create a stronger join. Apply glue to the whole surface making sure not to leave any dry spots. Step 14 : Once you are happy with the chambering, glue the pieces back together permanently using marine grade epoxy glue. Remember not to chamber where you will be installing your fins so you have a solid anchor point for the fin boxes.

Step 13 : When you have your chambers drawn on the timber, you can cut them out using a router, hole saw or spade bit on a drill or even a jigsaw if you are using thinner pieces of timber.

#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE SKIN#

The bottom skin can be thinner as there is less force being applied to this area when surfing. The minimum thickness of the deck and bottoms skins should be at least 6-10mm. Remember to keep more support under areas of high stress where your feet and knees will be hitting the board. The more wood you remove, the lighter your board will be. There are many different shapes and sizes of chambers to choose from. Step 12 : Now you can draw your chambers onto the individual pieces in preparation for chambering. Continue until the blank is completely broken apart into its original pieces. Use some off cuts or spare pieces of wood and gently bang the outside piece near the glue spot. Step 11 : Once you are happy with your shape, you will need to break the blank apart again, being careful not to damage the wood. Step 10 : Shape board as you would a foam board – our instructional videosshow you how from start to finish. Step 9 : Clean up any bumps in the outline with a belt sander or planer. Step 8 : Cut the outline with a jigsaw, again ensuring you cut outside of the lines. Trace your outline template onto the blank. Step 7 : Once the glue is set, you have a blank ready to shape. You may need to clamp the blank in stages and do just a few pieces at a time. Try and minimise any gaps in between pieces. Step 6 : Clamp the pieces together with even pressure along the length of the whole blank. This glue is just to hold the wood together while you shape the board. You only need a small amount of glue (the size of a 20c piece) every 12 inches or so.

Step 5 : Spot glue each piece of wood with normal wood glue or PVA glue. Step 4 : Cut the rocker template out with a jigsaw or bandsaw, being sure to cut at least ¼ inch outside of the guidelines to allow for shaping.

Step 3 : Trace the rocker onto each piece of timber You can print the rocker template from the above mentioned shaping programs. Step 2 : The first thing you need to do is determine the rocker of your board.

#AKU SHAPER AND HOLLOW BOARD TEMPLATE MAKER SOFTWARE SOFTWARE#

Step 1 : Design your board – you can copy a board you already own or design your own template in a free software program such as AKU Shaper or Shape3d. You can get all the supplies you need to make your hollow wooden board on our site. Balsa boards are usually not strong enough on their own, so they need to be glassed like a normal foam board. Paulownia is a timber similar in weight to balsa, but much stronger. Making a chambered wooden surfboard is not as hard as you think it would be! Using Australian grown Paulownia (hardwood), you eliminate the need for any fibreglass and resin – avoiding nasty chemicals and saving you money at the same time.

Aku shaper and hollow board template maker software